Industrial flat cable system – podis® CON
podis® CON provides decentralised power distribution along machines, production lines and infrastructure. Modular tap-offs can be positioned or repositioned along the flat cable, supporting flexible expansion, short installation times and high system availability.
POORLY PLANNED, OVERWIRED, FALLING BEHIND?
Traditional electrical installation costs time, nerves, and often the budget. It is time for a new solution.
Imagine you are on the construction site. The plan has changed yet again. New loads. New cable routes. What follows is routine, but not the kind that brings joy. Cables are cut to length, stripped, wired, and tested lead by lead. Every change creates extra work.
Every mistake has a cost. For many electricians and planners, this is daily reality. Traditional cabling is labour intensive, inflexible, and prone to errors. But there is another way.
FLAT, FLEXIBLE, READY.
The podis® flat cable system from Wieland Electric: the new Standard for modern power distribution.
The podis® flat cable system replaces complex star wiring with a clear, continuous lead with maximum freedom: energy can be tapped at any point—fast, safe, without tools.
✔ No cutting to length, no stripping
✔ Significant time savings for initial installation & retrofit
✔ Compact design for tight spaces
The result: Fewer surprises, higher efficiency, and dependable planning.
SEE FOR YOURSELF
DISCOVER THE
BASIC COMPONENTS OF THE SYSTEM
FASTENING CLAMP
The fastening clamps with quick-release and only one mounting point are optimized for maximum time savings and the simplest handling.
CONNECTING MODULE
Versatile for source and tapp-off. Thanks to insulation-piercing contacts, it can be operator definable positioned and moved.
CABLE END CAP
Secures the flat cable at the ends, ensures IP protection, and maintains the required clearance and creepage distances.
FLAT CABLE
The flat cable—or flexible busbar—is the system’s main feature.
With a bending radius of only about ~58 mm, routing is easy even around obstacles.
FLAT CABLE
The flat cable, or flexible busbar, is the system’s main feature.
With a bending radius of straight ~58 mm, routing is easy even around obstacles.
technical data
| rated voltage | 690 V |
| rated current | 63 A |
| connector cross section | 16 mm² |
| number of poles | 5 |
| shock resistance | IK 10 |
| CPR class | B2ca-s1a,d1 |
Detailed information can be found in our shop or our brochure:
CONNECTING MODULE
Versatile for source and tapp-off. Thanks to insulation-piercing contacts, it can be operator definable positioned and moved.
technical data
| rated voltage | 690 V |
| rated current | 63 A (max. 40°C) |
| conductor cross-section | 1.5 to 16 mm² |
| IP protection class | IP65 |
| shock resistance | IK 09 |
Detailed information can be found in our shop or our brochure:
FASTENING CLAMP
The fastening clamps with quick-release and only a single mounting point are optimized for maximum time savings and the simplest handling.
more information
- One component: Connected lower and upper part for simplified assembly.
- Interlock with quick release: Tool-free interlock by simply pressing down the upper part.
- Two variants:
- For fastening with a stud gun.
- With long-slot for classic screw fastening.
- Heat dissipation and retrofit capability: Space between the flat cable and the mounting surface that not only leads to better heat dissipation, but also enables the easy integration of additional connecting modules at a later time.
- Data cable co-routing: Adaptable pipe clamps enable tidy parallel data cable routing.
- Accessories: Clips for fastening to cable trays and the Clip Basket complete the options.
Detailed information can be found in our shop or our brochure:
CABLE END CAP
Closes the open ends of the flat cable, ensures IP protection, and provides the required clearance and creepage distances between the conductors.
more information
Two cable end caps are required per cable run. They serve to maintain the IP65 protection rating. Detailed information can be found in our shop or our brochure:
NEW: PODIS®
NOW IN LIGHT GREY!
For greater aesthetics and harmony in cabling—light grey is the new black.
With podis® in light grey, the charging infrastructure in underground garages and parking garages can be integrated particularly discreetly on light-colored walls. The installation thus appears optic unobtrusive and blends elegantly into the overall look.
Additional advantage: Besides the appealing look, you continue to benefit from all proven podis® features—from flexible power distribution to easy installation. This way you combine functionality and design in one system.
ADVANTAGES OF THE FLAT CABLE SYSTEM
- User-friendly, quick, and easy project planning
- Time savings during initial installation thanks to error-free, secure mounting: insert flat cable, screw tight, done
- Time savings during conversion thanks to expansion options and dismantling at any point
- For harsh environmental conditions
- Internationally certified
NO CUTTING NECESSARY
There is no need for tedious cutting to length, stripping, and wiring.
ENERGY ANYWHERE, ANYTIME
The connection modules can be placed anywhere. This makes extensions and modifications easy and straightforward, not only during commissioning but also throughout the entire system life cycle.
COST REDUCTION THROUGH DECENTRALIZED INSTALLATION
Compared to a conventional centralized installation, a decentralized solution offers savings in cabling, cable ducts, and brackets, and eliminates the need for rigid cable conduits. It also reduces the number and size of distribution boxes.
FEATURES OF THE FLAT CABLE SYSTEM
- Installation in just a few simple steps without stripping or insulation removal
- Proven cutting technology for fast, reliable installation of modules at any location
- Easy module relocation
- Protection class IP 65
INSTALLATION IN RECORD TIME – WITH OUR PLUGGABLE COMPONENTS FOR MAXIMUM TIME SAVINGS
PLUGGABLE CONNECTION MODULE
The pluggable connection module is equipped with an RST® device connection and is already pre-wired internally. On site, it is simply connected to the appropriate, pre-assembled RST® cable—without any additional wiring work. This reduces potential sources of error to a minimum and saves a considerable amount of time during installation.
PRE-ASSEMBLED CABLE
The connection between the pluggable modules and the end user is made via a pre-assembled cable. This is prepared for a conventional connection on the output side and equipped with the appropriate socket part on the input side, which is connected directly to the connection or fuse module. The use of the pre-assembled cable saves a considerable amount of time during installation.
SEE THE ADVANTAGES OF DECENTRALIZED ELECTRICAL INSTALLATION FOR YOURSELF
CONVENTIONAL INSTALLATION
Conventional features:
- Star-shaped installation layout
- Each consumer is connected to the sub-distribution board by a cable
- Electricians must connect everything themselves on site
- High material usage
- High space requirements in the installation zones and the sub-distribution board
At the latest when maintenance or changes to the existing usage concept are required, it becomes clear: nerve-racking work steps are inevitable, time- and cost-intensive installation processes are imminent, and they tie up not only financial resources but also valuable personnel capacity.
DECENTRALIZED ELECTRICAL INSTALLATION
Decentralized features:
- Power is supplied via a central line with a larger cross-section
- Individual consumers are supplied via distributors
- Power is distributed in stages (fused) from the sub-distribution board
DURING INITIAL INSTALLATION
DURING EXPANSIONS
ADVANTAGES FOR YOU AS AN ELECTRICIAN
The podis® system from Wieland enables especially fast, flexible, and safe power distribution. The most important advantages at a glance:
- Fast installation
Thanks to tool-free insulation-piercing technology—no jacket removal or stripping required. - High flexibility
Tap-offs can be placed at any point along the flat cable and easily expanded. - Decentralized protection
Protective components directly in the field—reduces cable runs and saves space in the control cabinet. - Error reduction & ease of maintenance
Pluggable, pre-assembled modules ensure fast, secure connections. - Less material & effort
Only one supply line needed, with reduced routing and wiring work.
SEE FOR YOURSELF THE BENEFITS OF OUR FLAT CABLE SYSTEM
podis® delivers! – whether during initial installation, an expansion, or when modifying the system.
INITIAL INSTALLATION PODIS® VS. CLASSIC
EXPANSION PODIS® VS. CLASSIC
MODIFICATION PODIS® VS. CLASSIC
JUST GIVE IT A TRY
WE PROVIDE THE PROOF IN A SAMPLE CASE
SAMPLE CASE PODIS® 5G6
See for yourself. In our podis® sample case you will find all the components you need for the connection of the podis® 5G6 flat cable system
SAMPLE CASE PODIS® 5G16
See for yourself. In our podis® sample case you will find all the components you need for the connection of the podis® 5G16 flat cable system
PODIS® FOR EVERY APPLICATION
podis® CON is a pluggable, modular flat cable system for decentralized power supply. Thanks to consistently high contact quality, podis® CON ensures maximum system availability. The pluggable components can be replaced quickly during maintenance, further contributing to high system availability. Using the podis® CON male, any additional devices can be connected and positioned flexibly.
SOLUTIONS FOR EV CHARGING
✓Fast for initial installation and modification
✓Fully pluggable
✓High load and decentralized protection
AREAS OF APPLICATION
- Parking garages
- Underground garages
SOLUTIONS
- Power distribution
- Decentralized protection
ADVANTAGES
- Charging stations up to 22 kW
- Up to 20 charging stations on one run
- Rapid expansion for staggered demand for charging stations
- Space-saving thanks to decentralization
SOLUTIONS FOR AIRPORT LOGISTICS
✓ Cabinet-free power distribution
✓ Flexible and modular
✓ Time and cost savings
AREAS OF APPLICATION
- Baggage handling systems
- Cargo handling systems
SOLUTIONS
- Power distribution
- Sensor integration
ADVANTAGES
- Simple planning
- Fast, error-free installation
- Flexibly expandable
- IP65 protection class
SOLUTIONS FOR AUTOMOTIVE
✓ Short installation times
✓ Optimal maintenance and servicing
✓ High system availability
AREAS OF APPLICATION
- Skid conveyor systems
- Floor conveyor systems
- Roller conveyors
- Chain conveyors
- Power & free systems
SOLUTIONS
- Power distribution
- Field distributors for SEW MOVIMOT
- I/O modules for sensor integration
ADVANTAGES
- Cost-optimized system
- Fast, error-free commissioning
- Modification flexibility in the modular system
- High system availability
SOLUTIONS FOR MACHINERY AND PLANT ENGINEERING
✓ Fast commissioning
✓ Flexible retrofitting
✓ Optimal maintenance and servicing
AREAS OF APPLICATION
- Packaging machines
- Robots
- Assembly and production lines
- Food production
SOLUTIONS
- Power distribution
- Fieldbus control
- Lighting modules
- Maintenance sockets
ADVANTAGES
- Reduced complexity
- 400 V and 24 V on a single run
- Flexible, modular system
- High machine and plant availability
- Fast and easy installation
- High degree of protection IP65
SOLUTIONS FOR INTRALOGISTICS
✓ Simple planning
✓ Maintenance-friendly plug-in technology
✓ Easy expansion
AREAS OF APPLICATION
- Roller conveyors
- Pallet conveyors
- Chain conveyors
- Belt conveyors
- Container transport
- Parcel transport
SOLUTIONS
- Power distribution
- Sensor integration
- Direct/reversing/soft starters
- Fieldbus control for SEW MOVIMOT
- 24 V power distribution
ADVANTAGES
- Fast, simple, and error-free commissioning
- Compact motor starters
- Easy to modify or expand
- Robust system with a high degree of protection
SOLUTIONS FOR CRANES, SHAFTS, TUNNELS
✓ Easy adaptation of the installation
✓ On-site diagnostics
✓ Maintenance-friendly plug-in technology
AREAS OF APPLICATION
- Gantry cranes
- Special cranes
- Ascents/descents
- Service tunnels
- Work areas
SOLUTIONS
- Power distribution
- Lighting modules
- Maintenance sockets
ADVANTAGES
- Fast installation of long cable runs
- Installation easily expandable
- High operational reliability
- High degree of protection IP65
INNOVATIVE POWER DISTRIBUTION
The podis® CON flat cable system is ideal for decentralized, simple, and flexible power distribution for machines and systems with large dimensions or interlinked systems. The safe insulation-piercing technology enables easy replacement, repositioning, and addition of modules—flexible power at any point.
MODULAR FOR ANY POWER LOAD
SYSTEMS & VARIATIONS
The modular podis® system includes feed-in and distribution modules, maintenance switches, fixed and pluggable power branches, pre-assembled cable sets, and a wide range of accessories.
The flat cable system is available for various current loads.
PODIS®CON 5G6 FLAT CABLE SYSTEM
The podis® CON 5G6 flat cable system is similar to the 5G16 system. It also consists of only a few components. In addition to the standard version, the system offers particularly low connection modules for greater space savings.
SYSTEM-SPECIFIC FEATURES
- 5 individual cables
- AWG 10 with 6 mm² cross-section
- Up to 690 V AC / 41 A
- For mains applications
CONNECTION MODULE
The connection module for the podis® CON 5G6 flat cable is available in a standard version with a height of 74 mm and in a particularly low version with a height of 59 mm. This means that the system can be used even in the most confined spaces.
FASTENING ELEMENTS
The fasteners for the flat cable are usually placed at intervals of approx. 80 cm. They create a gap between the cable and the substrate and can be screwed in place or fastened using a setting tool.
FLAT CABLE
The podis® CON 5G6 flat cable has a bending radius of just 30 mm and is equipped with 5 x 6 mm² conductors.
CABLE END PIECE
The cable end piece is mounted at the ends of the flat cable. This serves to maintain IP protection and to comply with air and creepage distances.
View cable end piece in the shop
STECKBARES ANSCHLUSSMODUL
Das steckbare Anschlussmodul ist mit einem RST® Geräteanschluss ausgestattet und intern bereits vorverdrahtet. Mit der Gegenkomponente – der konfektionierten Leitung RST®, wird auf der Baustelle dann nur noch gesteckt. Dies lässt den Verdrahtungs- aufwand entfallen und reduziert die Fehlerquelle auf ein Minimum.
ABSICHERUNGS-MODUL
Das Absicherungsmodul dient gleichzeitig als Verbindung zur Flachleitung, als auch zur Integration von dezentraler Überstrom- und/oder Fehlerstrom-Schutzeinrichtung für den Endstromkreis, sowie für die Integration von Wartungs- oder Motorschutzschaltern. Die Absicherungsmodule gibt es sowohl in steckbarer RST® Variante als auch mit Kabelverschraubung.
KONFEKTIONIERTE LEITUNG
Die Verbindung zwischen den steckbaren Modulen und dem Endverbraucher wird mit der konfektionierten Leitung realisiert. Sie sind an der Abgangsseite für einen konventionellen Anschluss vorbereitet und zuführungsseitig mit dem nötigen Buchsenteil konfektioniert, welches mit dem Anschlussmodul oder Absicherungsmodul verbunden wird.
SAFETY MEETS EFFICIENCY –
THE PROTECTION MODULE FOR YOUR FLAT CABLE
Schutz und Verbindung in einem Modul – für 5G6- und G516-Systeme. Wählen Sie zwischen der steckbaren RST® Variante oder mit Kabelverschraubung.
Protection and connection in one module – for 5G6 and 5G16 systems. Choose between the pluggable RST® version or with cable gland.
PODIS®CON 5G16 FLAT CABLE SYSTEM
SYSTEM-SPECIFIC FEATURES
- High current carrying capacity
- 5 individual wires
- AWG 6 with 16 mm² cross-section
- Up to 500 V AC + 50 V DC / 20 A
- For mains applications
The podis® CON 5G16 flat cable system is an innovative solution for decentralized energy distribution. The basic version of the system consists of just four components. This means that a flexible and expandable electrical infrastructure for network applications can be created with minimal logistical effort.
CONNECTION MODULE
The connection module with cable gland enables both the feed into the flat cable and the tap for the consumer. It can be placed and moved as desired. The penetration contacts create the connection between the flat cable and the outgoing round cable.
FASTENING ELEMENTS
The fastening elements for the flat cable are usually placed at intervals of approx. 80 cm. They create a gap between the cable and the substrate and can be screwed in place or fastened using a setting tool.
FLAT CABLE
The flat cable—also known as a flexible busbar—is the main feature of the system. With a bending radius of just ~58 mm, it can be laid without any problems, even around obstacles. It is equipped with 5 x 16 mm² conductors.
CABLE END PIECE
The cable end piece is mounted at the ends of the flat cable. This serves to maintain IP protection and to comply with air and creepage distances.
View cable end piece in the shop
STECKBARES ANSCHLUSSMODUL
Das steckbare Anschlussmodul ist mit einem RST® Geräteanschluss ausgestattet und intern bereits vorverdrahtet. Mit der Gegenkomponente – der konfektionierten Leitung RST®, wird auf der Baustelle dann nur noch gesteckt. Dies lässt den Verdrahtungs- aufwand entfallen und reduziert die Fehlerquelle auf ein Minimum.
KONFEKTIONIERTE LEITUNG
Die Verbindung zwischen den steckbaren Modulen und dem Endverbraucher wird mit der konfektionierten Leitung realisiert. Sie sind an der Abgangsseite für einen konventionellen Anschluss vorbereitet und zuführungsseitig mit dem nötigen Buchsenteil konfektioniert, welches mit dem Anschlussmodul oder Absicherungsmodul verbunden wird.
ABSICHERUNGS-MODUL
Das Absicherungsmodul dient gleichzeitig als Verbindung zur Flachleitung, als auch zur Integration von dezentraler Überstrom- und/oder Fehlerstrom-Schutzeinrichtung für den Endstromkreis, sowie für die Integration von Wartungs- oder Motorschutzschaltern. Die Absicherungsmodule gibt es sowohl in steckbarer RST® Variante als auch mit Kabelverschraubung.
ANSCHLUSSMODUL MIT DOPPELAUSGANG
Das Anschlussmodul mit erhöhtem Deckel bietet die Möglichkeit für ein größeren Verdrahtungsraum, die Integrierung von REGs auf 3 TE oder die Integration eines zweiten Abgangs. Auch dieses Modul gibt es in steckbar oder mit Kabelverschraubung.
EINSPEISEMODUL
Das Einspeisemodul kann Alternativ zum Anschlussmodul für die Einspeisung in die Flachleitung eingesetzt werden, wenn ein größerer Querschnitt als 16 mm²eingesetzt werden soll. Das Einspeisemodul wird am Ende der Flachleitung anstelle eines Leitungsendstücks angebracht.
PODIS® CON 7G4 FLAT CABLE SYSTEM
The podis® CON 7G4 flat cable system combines network application and communication. With its various components, such as pluggable outlets and service sockets, the system offers a wide range of applications.
SYSTEM-SPECIFIC FEATURES
- 7 individual wires
- AWG 12 with 4 mm² cross-section
- Up to 600 V AC
- Up to 32 A
- For mains applications + communication
CONNECTION MODULE
The connection module with penetration contacts offers flexible output options in four directions.
FLAT CABLE
The combined flat cable offers five wires for network applications and two additional wires for communication, e.g., via AS-I or DALI.
PIPE END PIECE
The cable end fitting is mounted at the ends of the flat cable to maintain IP protection and the air and creepage distances.
FASTENING ELEMENTS
The 7G4 system uses quick-mounting plates for easy installation on and in the grid duct. The connection modules can be mounted without screws, nuts, etc.
CONNECTORS
The connectors for the podis® CON 7G4 flat cable enable pluggable connection for the respective requirement with two variants: one variant with cable gland and one with an M25 threaded socket. Both variants can be plugged onto the flat cable outlet or onto the add-on housing.
FLAT CABLE OUTLET
The flat cable outlet for podis® CON 7G4 is easily mounted on the flat cable, providing a pluggable connection to the flat cable for the consumer.
PRE-ASSEMBLED CABLES
The pre-assembled cables for podis® CON 7G4 are available in various versions and lengths, either with plug - free end, plug - connection module, connection module - connection module, or connection module - free end, ensuring that the right solution for connection to the flat cable is available at all times.
DISTRIBUTION MODULE
The distribution modules have a round cable input and, thanks to pre-assembled double-deck terminals, offer the option of distributing to up to two flat cables.
EV CHARGING STATIONS
Conventional installation vs. decentralized installation
with the podis® flat cable system
LEARN MORE!
WHAT OUR EXPERT SAYS
"With the podis® flat cable system, Wieland Electric, as a market leader, offers an innovative installation system that, with only a few basic components, enables efficient and error-free electrical installation. It reduces installation effort, enables flexible expansion and retrofitting, and at the same time minimizes the risk of errors. As a result, the system makes a significant contribution to optimizing workflows and offers a future-proof solution—especially in light of the shortage of skilled workers in the electrical industry."
Frank Nagengast
- Product Manager for podis® flat cable systems
READY FOR A NEW KIND OF POWER DISTRIBUTION?
With the podis® flat cable system, you save time, minimize potential errors, and create maximum flexibility—both in planning and on site. No more complex cabling. Step into a more efficient future.
DOWNLOADS
FAQ
What approvals does Wieland’s podis® flat cable system have?
The podis® flat cable systems from Wieland have numerous international approvals and meet relevant standards for industrial use. The approvals apply both to the connecting modules and to the complete system including the flat cable. Approval for shipbuilding: Lloyd’s Register
Approvals for the North American region:
Approvals of the connecting modules (applies to all variants):
UL 2238
Cable Assemblies and Fittings for Industrial Control and Signal Distribution
CSA C22.2 No. 182.3
Special Use Attachment Plugs, Receptacles and Connectors
Approval of the complete system (including flat cable):
UL 2875
Outline of Investigation for Modular Cable System Assemblies and Fittings for Industrial Control, Signal and Power Distribution
CE & UKCA Declaration of Conformity – podis® CON 5G16 and 5G6:
Based on the following standards:
- EN IEC 60670-1
- EN 60670-22
- EN 60998-1
- EN 60998-2-3
- EN 61439-2
- EN IEC 63000
CE & UKCA Declaration of Conformity – podis® CON 7G4:
Based on the following standards:
- EN 60998-1
- EN 60998-2-1
- EN 60998-2-2
- EN 60998-2-3
- EN 60999-1
- EN 61984
- EN IEC 63000
Which safety functions can be integrated?
For example, decentralized RCD/MCB combinations, motor protection switches, or maintenance switches can be modularly integrated into the system.
How can I adapt the podis® system during an expansion?
Thanks to the pluggable modules and the modular design, new tap-offs can easily be placed at any point — none intervention in the existing installation.
How is a high degree of protection ensured at tap-offs and ends?
Through cable end caps, appropriate seals, and approved mounting elements, the degree of protection IP65 is permanently ensured.
How does the power tap-off with insulation-piercing contacts work?
Contact is made by screws that pierce the conductors of the flat cable, creating a secure, gas-tight connection—without any cable preparation.
Which degree of protection does the podis® flat cable system meet?
All components have at least IP65 and are therefore suitable for industrial use and harsh environments.
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