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Industrial flat cable system – podis® CON

podis® CON provides decentralised power distribution along machines, production lines and infrastructure. Modular tap-offs can be positioned or repositioned along the flat cable, supporting flexible expansion, short installation times and high system availability.

Overview
Products

POORLY PLANNED, OVERWIRED, FALLING BEHIND?

Traditional electrical installation costs time, nerves, and often the budget. It is time for a new solution. 

Imagine you are on the construction site. The plan has changed yet again. New loads. New cable routes. What follows is routine, but not the kind that brings joy. Cables are cut to length, stripped, wired, and tested lead by lead. Every change creates extra work. 

Every mistake has a cost. For many electricians and planners, this is daily reality. Traditional cabling is labour intensive, inflexible, and prone to errors. But there is another way.

FLAT, FLEXIBLE, READY.

The podis® flat cable system from Wieland Electric: the new Standard for modern power distribution.

The podis® flat cable system replaces complex star wiring with a clear, continuous lead with maximum freedom: energy can be tapped at any point—fast, safe, without tools.

✔ No cutting to length, no stripping
✔ Significant time savings for initial installation & retrofit
✔ Compact design for tight spaces

The result: Fewer surprises, higher efficiency, and dependable planning.

SEE FOR YOURSELF

DISCOVER THE 
BASIC COMPONENTS OF THE SYSTEM 

FASTENING CLAMP

The fastening clamps with quick-release and only one mounting point are optimized for maximum time savings and the simplest handling. 

CONNECTING MODULE

Versatile for source and tapp-off. Thanks to insulation-piercing contacts, it can be operator definable positioned and moved.

CABLE END CAP

Secures the flat cable at the ends, ensures IP protection, and maintains the required clearance and creepage distances.

FLAT CABLE

The flat cable—or flexible busbar—is the system’s main feature.
With a bending radius of only about ~58 mm, routing is easy even around obstacles.

FLAT CABLE

 The flat cable, or flexible busbar, is the system’s main feature.
With a bending radius of straight ~58 mm, routing is easy even around obstacles.

technical data

 rated voltage 690 V
 rated current 63 A
 connector cross section 16 mm²
 number of poles 5
 shock resistance IK 10
 CPR class B2ca-s1a,d1


Detailed information can be found in our shop or our brochure:

View flat cable in the shop

CONNECTING MODULE

Versatile for source and tapp-off. Thanks to insulation-piercing contacts, it can be operator definable positioned and moved.

technical data

 rated voltage 690 V
 rated current 63 A (max. 40°C)
 conductor cross-section1.5 to 16 mm²
IP protection classIP65
shock resistanceIK 09


Detailed information can be found in our shop or our brochure:

View connecting module

 

 

FASTENING CLAMP

The fastening clamps with quick-release and only a single mounting point are optimized for maximum time savings and the simplest handling. 

more information

  • One component: Connected lower and upper part for simplified assembly.
  • Interlock with quick release: Tool-free interlock by simply pressing down the upper part.
  • Two variants:
    • For fastening with a stud gun.
    • With long-slot for classic screw fastening.
  • Heat dissipation and retrofit capability: Space between the flat cable and the mounting surface that not only leads to better heat dissipation, but also enables the easy integration of additional connecting modules at a later time.
  • Data cable co-routing: Adaptable pipe clamps enable tidy parallel data cable routing.
  • Accessories: Clips for fastening to cable trays and the Clip Basket complete the options.

Detailed information can be found in our shop or our brochure:

View fastening clamps in the shop

CABLE END CAP

Closes the open ends of the flat cable, ensures IP protection, and provides the required clearance and creepage distances between the conductors.

more information

Two cable end caps are required per cable run. They serve to maintain the IP65 protection rating. Detailed information can be found in our shop or our brochure:

View cable end cap in the shop

NEW: PODIS®
NOW IN LIGHT GREY!

For greater aesthetics and harmony in cabling—light grey is the new black.

With podis® in light grey, the charging infrastructure in underground garages and parking garages can be integrated particularly discreetly on light-colored walls. The installation thus appears optic unobtrusive and blends elegantly into the overall look.

Additional advantage: Besides the appealing look, you continue to benefit from all proven podis® features—from flexible power distribution to easy installation. This way you combine functionality and design in one system.

ADVANTAGES OF THE FLAT CABLE SYSTEM

  • User-friendly, quick, and easy project planning
  • Time savings during initial installation thanks to error-free, secure mounting: insert flat cable, screw tight, done
  • Time savings during conversion thanks to expansion options and dismantling at any point
  • For harsh environmental conditions
  • Internationally certified
NO CUTTING NECESSARY

There is no need for tedious cutting to length, stripping, and wiring.

ENERGY ANYWHERE, ANYTIME

The connection modules can be placed anywhere. This makes extensions and modifications easy and straightforward, not only during commissioning but also throughout the entire system life cycle.

COST REDUCTION THROUGH DECENTRALIZED INSTALLATION

Compared to a conventional centralized installation, a decentralized solution offers savings in cabling, cable ducts, and brackets, and eliminates the need for rigid cable conduits. It also reduces the number and size of distribution boxes.

FEATURES OF THE FLAT CABLE SYSTEM

  • Installation in just a few simple steps without stripping or insulation removal
  • Proven cutting technology for fast, reliable installation of modules at any location
  • Easy module relocation
  • Protection class IP 65

INSTALLATION IN RECORD TIME – WITH OUR PLUGGABLE COMPONENTS FOR MAXIMUM TIME SAVINGS

PLUGGABLE CONNECTION MODULE

The pluggable connection module is equipped with an RST® device connection and is already pre-wired internally. On site, it is simply connected to the appropriate, pre-assembled RST® cable—without any additional wiring work. This reduces potential sources of error to a minimum and saves a considerable amount of time during installation.

View pluggable connection module in the shop

PRE-ASSEMBLED CABLE

The connection between the pluggable modules and the end user is made via a pre-assembled cable. This is prepared for a conventional connection on the output side and equipped with the appropriate socket part on the input side, which is connected directly to the connection or fuse module. The use of the pre-assembled cable saves a considerable amount of time during installation.

View pre-assembled cables in the shop

SEE THE ADVANTAGES OF DECENTRALIZED ELECTRICAL INSTALLATION FOR YOURSELF

CONVENTIONAL INSTALLATION

Conventional features:
  • Star-shaped installation layout
  • Each consumer is connected to the sub-distribution board by a cable
  • Electricians must connect everything themselves on site
  • High material usage
  • High space requirements in the installation zones and the sub-distribution board

At the latest when maintenance or changes to the existing usage concept are required, it becomes clear: nerve-racking work steps are inevitable, time- and cost-intensive installation processes are imminent, and they tie up not only financial resources but also valuable personnel capacity.

DECENTRALIZED ELECTRICAL INSTALLATION

Decentralized features: 
  • Power is supplied via a central line with a larger cross-section
  • Individual consumers are supplied via distributors
  • Power is distributed in stages (fused) from the sub-distribution board

     
66%TIME SAVED 
DURING INITIAL INSTALLATION
88%TIME SAVED 
DURING EXPANSIONS
66%INSTALLATION MATERIAL SAVED
30%INSTALLATION COSTS SAVED

ADVANTAGES FOR YOU AS AN ELECTRICIAN

The podis® system from Wieland enables especially fast, flexible, and safe power distribution. The most important advantages at a glance:

  • Fast installation
    Thanks to tool-free insulation-piercing technology—no jacket removal or stripping required.
  • High flexibility
    Tap-offs can be placed at any point along the flat cable and easily expanded.
  • Decentralized protection
    Protective components directly in the field—reduces cable runs and saves space in the control cabinet.
  • Error reduction & ease of maintenance
    Pluggable, pre-assembled modules ensure fast, secure connections.
  • Less material & effort
    Only one supply line needed, with reduced routing and wiring work.

SEE FOR YOURSELF THE BENEFITS OF OUR FLAT CABLE SYSTEM

podis® delivers! – whether during initial installation, an expansion, or when modifying the system.

INITIAL INSTALLATION
EXPANSION
CONVERSION

INITIAL INSTALLATION PODIS® VS. CLASSIC

view full video

JUST GIVE IT A TRY
WE PROVIDE THE PROOF IN A SAMPLE CASE

SAMPLE CASE PODIS® 5G6

See for yourself. In our podis® sample case you will find all the components you need for the connection of the podis® 5G6 flat cable system

ORDER SAMPLE CASE

SAMPLE CASE PODIS® 5G16

See for yourself. In our podis® sample case you will find all the components you need for the connection of the podis® 5G16 flat cable system

ORDER SAMPLE CASE

PODIS® FOR EVERY APPLICATION

podis® CON is a pluggable, modular flat cable system for decentralized power supply. Thanks to consistently high contact quality, podis® CON ensures maximum system availability. The pluggable components can be replaced quickly during maintenance, further contributing to high system availability. Using the podis® CON male, any additional devices can be connected and positioned flexibly.

Electro-mobility
Airport logistics
Automotive
Mechanical and plant engineering
Intralogistics
Cranes, shafts, tunnels

SOLUTIONS FOR EV CHARGING

✓Fast for initial installation and modification
✓Fully pluggable
✓High load and decentralized protection
AREAS OF APPLICATION
  • Parking garages
  • Underground garages
SOLUTIONS
  • Power distribution
  • Decentralized protection
ADVANTAGES
  • Charging stations up to 22 kW
  • Up to 20 charging stations on one run
  • Rapid expansion for staggered demand for charging stations
  • Space-saving thanks to decentralization

learn more about EV charging

INNOVATIVE POWER DISTRIBUTION

The podis® CON flat cable system is ideal for decentralized, simple, and flexible power distribution for machines and systems with large dimensions or interlinked systems. The safe insulation-piercing technology enables easy replacement, repositioning, and addition of modules—flexible power at any point.

podis Video

MODULAR FOR ANY POWER LOAD

SYSTEMS & VARIATIONS

The modular podis® system includes feed-in and distribution modules, maintenance switches, fixed and pluggable power branches, pre-assembled cable sets, and a wide range of accessories.

The flat cable system is available for various current loads.

Bestandteile des Systems mit Verteiler, Abgangsmodulen und Flachleitung

podis® CON 5G6

  • Up to 690 V AC / 41 A
  • 5x 6 mm²
  • For mains applications

LEARN MORE

View Product in Shop

podis® CON 5G16

  • Up to 690 V AC / 63 A
  • 5x 16 mm²
  • For mains applications

LEARN MORE

View Product in Shop

podis® CON 7G4

  • Up to 500 V AC + 50 V DC / 20 A
  • 7x 4 mm²
  • For mains applications + communication

LEARN MORE

View Product in Shop

System podis® CON 5G6
Basic components
Components for further time savings

PODIS®CON 5G6 FLAT CABLE SYSTEM

The podis® CON 5G6 flat cable system is similar to the 5G16 system. It also consists of only a few components. In addition to the standard version, the system offers particularly low connection modules for greater space savings.

SYSTEM-SPECIFIC FEATURES

  • 5 individual cables
  • AWG 10 with 6 mm² cross-section
  • Up to 690 V AC / 41 A
  • For mains applications

SAFETY MEETS EFFICIENCY –

THE PROTECTION MODULE FOR YOUR FLAT CABLE

Schutz und Verbindung in einem Modul – für 5G6- und G516-Systeme. Wählen Sie zwischen der steckbaren RST® Variante oder mit Kabelverschraubung.

Protection and connection in one module – for 5G6 and 5G16 systems. Choose between the pluggable RST® version or with cable gland.

MORE INFORMATION ABOUT THE PROTECTION MODULE

System podis® CON 5G16
Basic components
Components for further time savings + functions

PODIS®CON 5G16 FLAT CABLE SYSTEM

SYSTEM-SPECIFIC FEATURES

  • High current carrying capacity
  • 5 individual wires
  • AWG 6 with 16 mm² cross-section
  • Up to 500 V AC + 50 V DC / 20 A
  • For mains applications

The podis® CON 5G16 flat cable system is an innovative solution for decentralized energy distribution. The basic version of the system consists of just four components. This means that a flexible and expandable electrical infrastructure for network applications can be created with minimal logistical effort.

System podis® CON 7G4
System components

PODIS® CON 7G4 FLAT CABLE SYSTEM

The podis® CON 7G4 flat cable system combines network application and communication. With its various components, such as pluggable outlets and service sockets, the system offers a wide range of applications.

SYSTEM-SPECIFIC FEATURES

  • 7 individual wires
  • AWG 12 with 4 mm² cross-section
  • Up to 600 V AC
  • Up to 32 A
  • For mains applications + communication

EV CHARGING STATIONS

Conventional installation vs. decentralized installation 
with the podis® flat cable system

LEARN MORE!

WHAT OUR EXPERT SAYS

"With the podis® flat cable system, Wieland Electric, as a market leader, offers an innovative installation system that, with only a few basic components, enables efficient and error-free electrical installation. It reduces installation effort, enables flexible expansion and retrofitting, and at the same time minimizes the risk of errors. As a result, the system makes a significant contribution to optimizing workflows and offers a future-proof solution—especially in light of the shortage of skilled workers in the electrical industry."

Frank Nagengast
- Product Manager for podis® flat cable systems

READY FOR A NEW KIND OF POWER DISTRIBUTION?

With the podis® flat cable system, you save time, minimize potential errors, and create maximum flexibility—both in planning and on site. No more complex cabling. Step into a more efficient future.

Let's talk about your project

Order sample case

DOWNLOADS

POWER DISTRIBUTION - podis® 5G6 - Flyer

0835.1 | 525 KB

podis® - SMART CHARGING

0840.1 | 1 MB

podis® Catalog

0830.1 | 11 MB

podis® - IN LIGHT GREY

0845.1 | 612 KB

FAQ

What approvals does Wieland’s podis® flat cable system have?

The podis® flat cable systems from Wieland have numerous international approvals and meet relevant standards for industrial use. The approvals apply both to the connecting modules and to the complete system including the flat cable. Approval for shipbuilding: Lloyd’s Register

Approvals for the North American region:

Approvals of the connecting modules (applies to all variants):

UL 2238
Cable Assemblies and Fittings for Industrial Control and Signal Distribution

CSA C22.2 No. 182.3
Special Use Attachment Plugs, Receptacles and Connectors

Approval of the complete system (including flat cable):

UL 2875
Outline of Investigation for Modular Cable System Assemblies and Fittings for Industrial Control, Signal and Power Distribution

CE & UKCA Declaration of Conformity – podis® CON 5G16 and 5G6:

Based on the following standards:

  • EN IEC 60670-1
  • EN 60670-22
  • EN 60998-1
  • EN 60998-2-3
  • EN 61439-2
  • EN IEC 63000

CE & UKCA Declaration of Conformity – podis® CON 7G4:

Based on the following standards:

  • EN 60998-1
  • EN 60998-2-1
  • EN 60998-2-2
  • EN 60998-2-3
  • EN 60999-1
  • EN 61984
  • EN IEC 63000

Which safety functions can be integrated?

For example, decentralized RCD/MCB combinations, motor protection switches, or maintenance switches can be modularly integrated into the system.

How can I adapt the podis® system during an expansion?

Thanks to the pluggable modules and the modular design, new tap-offs can easily be placed at any point — none intervention in the existing installation.

How is a high degree of protection ensured at tap-offs and ends?

Through cable end caps, appropriate seals, and approved mounting elements, the degree of protection IP65 is permanently ensured.

How does the power tap-off with insulation-piercing contacts work?

Contact is made by screws that pierce the conductors of the flat cable, creating a secure, gas-tight connection—without any cable preparation.

Which degree of protection does the podis® flat cable system meet?

All components have at least IP65 and are therefore suitable for industrial use and harsh environments.

Contact

Do you need more information about the product?

Contact our specialists.

Call now at: +49 951 9324 995

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