Flat cable systems

PODIS® with Circuitbreaker Module

Flat cable tap-off with integrated protection function for the proven podis® flat cable system

Better safe than sorry!

The podis® CON Circuitbreaker Module combines the flat cable tap-off from the podis® CON 5G16 or 5G6 system with decentralized protection using integrated LS or FI/LS. It consists of two main assemblies: the connecting module for connection to the flat cable and a flange-mount housing that enables the installation of DIN-rail devices. As an alternative to protection, it allows the integration of a maintenance switch or motor protection circuit breaker.

The module is completely prewired and equipped with the necessary FI/LS or LS switches. It offers variants for fixed wiring with cable screw gland as well as for a pluggable installation. As is customary with the podis® flat cable systems, the module is available with a pluggable RST® output or an output with cable screw gland for conventional wiring.

The module, including the integrated DIN-rail devices, is fully prewired and tested at the factory and is therefore ready for immediate use—for safe and efficient power distribution.

FEATURES & benefits 
of the podis® with circuit breaker module

  • Combined flat cable tap-off & protection – enables decentralized protection directly from the podis® CON 5G16 or 5G6 system.
  • Flexibility in the configuration – free combination of 10 different components with different connection and output variants.
  • Signal outputs – optional up to three M12 outputs for indication or signal forwarding.
  • Alternative integration of a maintenance switch or motor protection circuit breaker – for a space-saving and efficient protection solution directly in the module.
  • Space for up to 4 modular spacing (for DIN-rail devices) – enables the use of additional protection and control components.
  • Easy and safe installation – thanks to modular design with robust housing, sealing and flexible wiring.

LEARN MORE ABOUT podis®

SYSTEM COMPONENTS 

The flange-mount housing can be configured from a total of 10 different components. This allows the outputs to be provided for different plug system or with cable screw gland. In addition, the DIN-rail device (up to 4 modular spacing) and the associated wiring can be selected flexibly.

INDIVIDUALLY CONFIGURABLE

You can configure modules yourself according to your requirements. The modules consist of two main assemblies – the connecting module (C) and the flange-mount housing. The flange-mount housing consists of various lower (VB) and upper parts (VC). In addition, DIN-rail devices, pluggable outputs, cable glands, and prewiring can be integrated as desired. The connecting elements for the two main assemblies cannot be configured.

1. CONNECTING MODULES FOR THE Circuitbreaker Module 

For the podis® flat cable system, two suitable connection modules are available, which can be selected according to power requirements. Option C1 is designed for larger conductor cross-sections and is ideal for applications with higher energy demand. Option C2 is the more compact variant for medium power ranges. Both modules enable a simple and safe connection to the flat cable system and contribute to flexible power distribution in the field.

Option C2

Connecting module 5G6
 tapp-off for flat cable system 5x6 mm² 
with 
Rated data 690 V / 41 A

2. BOTTOM PARTS FOR THE Circuitbreaker Module

For the bottom part of the podis® system, eight different variants are available, which can be optimally adapted to the application. The versions VB1 to VB3 offer suitable cutouts for round cables in different sizes. Variants VB4 to VB6 are specifically designed for use with pluggable systems such as RST20/25 or GST18i5. In addition, the options VB7 and VB8 enable further flexible solutions—for example, for the connection of flat cables or as a closed version. Each bottom part variant thus supports application-oriented and safe installation in the field.

Variants with output for round cable

VB1
1x cutout M32 
1x knockout M20

VB2
1x cutout M25 
1x knockout M25

VB3
2x cutouts M25

Variants with outputs for pluggable systems

VB4
1x cutout RST20/25 
1x knockout RST20/25

VB5
2x cutouts RST20/25

VB6
 2x cutouts GST18i5  

Additional options

VB7
Input: 
1x M32 cutout
1x knockout M20
Output:
1x flat cable cutout 7x4
1x flat cable knockout 7x4
Note: Not compatible with connecting module

VB8
Closed

3. TOP PARTS FOR THE Circuitbreaker Module

For the podis® system, four different top parts are available, which can be flexibly combined depending on the area of use. The variants VC1 to VC4 offer various cover designs and cutouts for M12 connections. While VC1 is equipped with a closed cover, VC2 and VC4 have cutouts for hinged lids – ideal for applications with integrated controls or indicators. VC3 is specifically intended for use with maintenance switches. All variants offer knockouts for M12 cable glands and enable an adaptable, modular system design.

VC1
Closed cover 
3x knockout M12

VC2
Cutout for hinged lid
1x cutout M12 
2x knockout M12

VC3
 Cutout for maintenance switch
1x cutout M12
2x knockout M12

VC4
 Cutout for hinged lid 
3x knockout M12

EXAMPLE CONFIGURATIONS

MAINTENANCE SWITCH MODULE

Combines flat cable tap-off and circuit of the branch; a maintenance switch and an auxiliary contact are installed and wired internally; for M25 cable gland output and with an integrated M12-A signal connector. 

  • Combination of C2 + VB2 + VC3
     
  • Integration of wired maintenance switch, auxiliary contact and M12-A output

CIRCUIT BREAKER MODULE

Combines flat cable tap-off and decentralized protection; a circuit breaker is installed and wired internally; with two integrated pluggable GST18i5 outputs. 

  • Combination of C2 + VB6 + VC2
     
  • Integration of wired circuit breaker and 2x GST18i5 outputs

MOTOR PROTECTION CIRCUIT BREAKER MODULE

Combines flat cable tap-off and overload protection; a motor protection circuit breaker and an auxiliary switch are installed and wired internally; with integrated pluggable output RST20i5 and M12-A signal connector.

  • Combination of C1 + VB4 + VC2
     
  • Integration of wired motor protection circuit breaker, auxiliary switch, RST20 and M12-A outputs

WOULD YOU LIKE TO KNOW MORE ABOUT 
OUR PODIS FLAT CABLE SYSTEM

LET’S GO!

FAQ

What advantages does the Circuitbreaker Module offer?

  • Combined tapp-off and protection function in a compact module
  • Decentralized protection directly at the point of use
  • Space-saving integration of fuses or alternatively of maintenance or motor protection switches
  • Modular structure for maximum flexibility
  • Easy installation thanks to preassembled, robust assemblies

Which components make up the module?

The Circuitbreaker Module consists of two main assemblies:

  1. connecting module – for connection to the flat cable
  2. flange-mount housing – consisting of individually selectable bottom part and upper part

Which connection modules are available?

Option C1: For 5x16 mm² flat cable (690 V / 63 A) – ideal for higher energy demand

Option C2: For 5x6 mm² flat cable (690 V / 41 A) – for medium power ranges

Flange-mount housing: Which bottom parts for the Circuitbreaker Module are available?

  • Double cable screw gland M25 – ideal for applications with two separate cable connections.
  • Closed front side – for applications that do not require additional feed-throughs.
  • Cable screw gland M32 – suitable for larger cable cross-sections or higher power requirements.
  • Knockout M20 – prepared for individual cable screw glands or connectors.
  • Flat cable connection 7 x 4 – enables direct connection to the flat cable network.
  • Knockout for flat cable 7 x 4 – flexible alternative to fixed flat cable connection.
  • Double GST18i5 connector – for simple and standardized cabling with pre-assembled plug-in systems.
  • Cable screw gland M25 + knockout M25 – combination of a fixed screw gland and an additional knockout for extensions.
  • RST20/25 connector – enables connection via RST plug systems for a fast and secure connection.
  • Double RST20/25 connections – for applications that require two RST connectors.

This variety of bottom parts ensures maximum adaptability, so the Circuitbreaker Module can be equipped with the appropriate connection option as needed.

Flange-mount housing: Which top parts for the Circuitbreaker Module are available?

  • Closed cover – for applications where no additional cutouts or connections are required.
  • 3 x optional knockout M12 – enables the subsequent integration of M12 feed-throughs for additional connections.
  • Cutout for hinged lid – specifically for applications that require a hinged protective cover for controls or connections.
  • 1 x open cutout M12 – immediately usable M12 opening for quick and easy connection options.
  • 2 x optional cutout M12 – flexible solution for future expansions with up to two additional M12 feed-throughs.
  • Cutout for maintenance switch – specifically for integrating a maintenance switch to enable decentralized shutdown.

Thanks to these modular top parts, the podis® CON Circuitbreaker Module can be individually adapted to the respective requirements—from a fully closed solution to a maintenance-friendly and expandable system.

Can I configure the module individually?

Yes. You can freely combine the connection modules (C1 or C2) with one of eight bottom parts and one of four top parts. In addition, DIN-rail devices (up to 4 modular spacing), pluggable outputs, cable glands, and the prewiring can be integrated as desired.

How is the installation carried out?

The modules are pre-assembled, tested, and already contain the required protective devices. Thanks to robust housings, seals, and a well-thought-out design, installation is safe, fast, and possible with minimal tools.

Contact

Do you need more information about the product?

Contact our specialists.

Call now at: +49 951 9324 995

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