04 SAFETY ENGINEERING – FROM CONCEPT TO IMPLEMENTATION

Safety Engineering is the next logical step in the CE process, where previously developed safety concepts are translated into concrete measures. In this phase, appropriate protective measures are selected and safety-related software solutions are developed to meet the defined requirements.

With Wieland, you benefit from practical support – from selecting the right components to software development, for example with samos® PLAN 6. This ensures that your safety solutions are implemented efficiently and in compliance with applicable standards.

Goal:

Design and implementation of technical protective measures based on the risk assessment and safety concept, including the development of safety-related software.

Description:

Safety Engineering involves the technical realization of planned safety measures. This includes the selection of appropriate protective systems and the development of safety-related software. The objective is to create compliant solutions that ensure both safety and operational efficiency.

Target Audience:

  • Designers/Engineers: Selection and implementation of technical safety measures.
     
  • Safety Engineers/Software Developers: Development and validation of safety-related software.
     
  • CE Coordinators: Ensuring compliance with normative requirements throughout the engineering process.

⚙️ CHALLENGES & COMMON ISSUES

  • Complexity in Selecting Suitable Protective Measures:
    Implementing the safety concept requires a well-informed selection of measures that are both compliant and practically feasible. Many companies face the challenge of finding the right balance between safety and efficiency.
     
  • Lack of Experience in Software Development:
    Developing safety-related software solutions – e.g., using samos® PLAN 6 – demands specialized knowledge and tools. Without experience in functional safety, implementation errors or insufficient solutions may result.
     
  • Integration into Existing Systems:
    New protective measures and software solutions must be seamlessly integrated into existing systems. Compatibility and full compliance with all requirements can be difficult to achieve.

🔧 HOW WE SUPPORT YOU

  • Technical Implementation:
    We develop safe control solutions and take care of programming within the samos® PLAN 6 safety software.
     
  • Specialized Training:
    We offer seminars and workshops on how to use samos® PLAN 6 effectively.
     
  • Consulting and Support:
    Our experts guide you through the selection and implementation of technical protective measures – from planning to realization.
Need support with this step?
Our experts are always here to support you with practical assistance
Contact us

CONSULTING SERVICES

Expertise on demand – for a safe and compliant future.

Services

Audience

Description

 
Machine safety consultation day on-siteManufacturers and OperatorsOur experts visit your site and provide advice on optimizing the safety of your machines and facilities to ensure safe and reliable production.Learn more
CE conformity assessment according to machinery directivesOperatorsOur check of the CE conformity of your machines provides the certainty that they meet requirements and your production is legally secure.Learn more
Creation of safety-related software (SRASW) for Samos® PROManufacturers and OperatorsOur tailor-made software for your samos® PRO safety controls ensures the safety of your machines and enables smooth operation.Learn more
Testing of safety devices and equipment on machineryOperatorsOur inspection of the safety devices on your machines ensures their functionality and compliance with legal requirements.Learn more
Consulting that creates safety – Discover our full range!
View all consulting services

TRAININGS

Strengthen your independence and build long-term expertise.

Course

Description

Certification

 
Certified Electrical Safety EngineerThe 3-day course focuses on the electrical section, providing you with a complete overview of the CE process with a final examination for TÜV certification.✅ TÜV-certifiedLearn more
Refresher Seminar – Certified Safety EngineerOur course offers you the opportunity to renew your certification and be well-prepared for the future.✅ TÜV-certifiedLearn more
Certified Functional Safety Expert (CFSE) for Electrical and Fluid Power SystemsComprehensive training for electrical & fluid safety systems.✅ International certificationLearn more
Training for your expertise – deepen your knowledge now!
View all training courses

DOWNLOADS

PRACTICAL MANUAL 
FOR FUNCTIONAL SAFETY

Experience knowledge at your fingertips. Our functional safety practical handbook offers simple guidance and easy-to-understand examples for designing safety solutions. Experienced practitioners and standards experts provide a comprehensive insight into the most important topics relating to functional safety. Application examples of safety circuits and Sistema calculations help maintain the longevity of your machine’s operating lifecycle. 

Get your DOWNLOAD

CONTACT

Get support for your CE process

Whether you need help with a single step or full end-to-end support – with Wieland at your side, you'll successfully master the entire CE marking process. Contact us for individual consulting!

Contact us
CALLBACK SERVICE

Skip the waiting line.
Our experts will call you back.

  1. Fill out the form
  2. Specify your preferred time
  3. Receive a call from our experts
Callback-Service

YOUR ORIENTATION
IN THE CE PROCESS

You are currently at Step 04: Safety Engineering.

Building on the safety concept, this step focuses on selecting and implementing protective measures. It lays the foundation for the practical realization of safety requirements and ensures that your machine complies with both legal regulations and functional safety standards.

01 Research

Identify all applicable standards, directives, and legal requirements for your machine type – the foundation for a legally secure and smooth CE process.

Learn more

02 Risk Assessment

Evaluate all potential hazards throughout the machine’s lifecycle according to EN ISO 12100 and lay the groundwork for a sound safety concept.

Learn more

04 Safety Engineering

Bring your safety concept to life with well-designed technology and develop standards-compliant safety software – for a safe and productive machine.

Learn more

03 Safety Concept

Derive specific protective measures based on the risk assessment – compliant with EN ISO 13849-1 and tailored to your operational needs.

Learn more

05 Verification

Verify the implementation of protective measures in line with EN ISO 13849-1 – especially with regard to the required performance level.

Learn more

07 Documentation

Ensure that all records – from risk assessment to validation – are complete, consistent, and CE-compliant.

Learn more

09 Inspection

Conduct regular inspections to ensure the functionality of your safety measures throughout the machine’s entire lifecycle.

Learn more

06 Validation

Test directly on the machine whether all technical safety measures function reliably and meet the specified requirements.

Learn more

08 Evaluation & Final Report

Compile and confirm all relevant evidence in a final report – forming the basis for the Declaration of Conformity.

Learn more
Corporate - English
Industries
BackIndustriesAll IndustriesBuilding TechnologyLighting TechnologyMachine BuildingWind PowerHorticultureEV ChargingPREFAB
Products
BackProductsElectrical InstallationConnection TechnologySafety TechnologyIndustrial CommunicationElectronic + Interface
Support
BackSupportServiceFind a DistributorTrainingServices for machine safetySoftware & AppsInfoportalDownloadsWhitepaper
Company
BackCompanyAbout usPurchasing & QualityNewsCredentials
Career
BackCareerWieland as an EmployerPupilsStudentsGraduatesExperienced Professionals