06 VALIDATION – 
REAL-WORLD TESTING FOR YOUR SAFETY MEASURES

Validation is the final testing step, during which the protective measures are tested directly on the machine for their functionality and effectiveness. The goal is to ensure that all safety requirements according to EN ISO 13849 are met and that the protective measures function reliably in practice.

With Wieland, you gain a partner who not only provides specialized testing methodologies and tools but also supports you on-site – ensuring a compliant and safe implementation.

Goal:

Test the technical protective measures directly on the machine to ensure they function correctly and meet the defined safety requirements according to EN ISO 13849.

Description:

Validation is an essential step to verify the effectiveness of technical protective measures. It involves on-site testing to confirm that all safety functions operate reliably and as specified. This step forms the foundation for the final release of the machine.

Target Audience:

  • Safety Engineers: Perform and document validation tests.
     
  • CE Coordinators: Integrate validation results into the technical documentation.
     
  • Designers/Engineers: Support optimization of protective measures if the validation requires adjustments.

⚙️ CHALLENGES & COMMON ISSUES

  • Uncertainty in Practical Testing:
    Validation demands thorough testing of protective measures directly on the machine. Without standardized processes or specific tools, there’s a risk that safety gaps may go unnoticed.
     
  • Complexity of Norm Requirements:
    Complying with all EN ISO 13849 requirements can be challenging. Documentation and proof of validation are particularly time-consuming and prone to error.
     
  • Lack of Experience with Testing Methods:
    Specialized methods and tools are needed to efficiently and compliantly validate safety functions. Without this experience, errors or delays in the CE process may occur.

🔧 HOW WE SUPPORT YOU

  • On-Site Validation:
    Our experts conduct the validation of your safety measures directly on your machine using a standardized protocol, ensuring everything functions in line with applicable standards.
     
  • Seminars and Training:
    We offer training on the validation of safety-related application software.
     
  • Personal Consultation:
    We provide expert support during the validation process and help optimize your safety measures if any adjustments are necessary.
Need support with this step?
Our experts are always here to support you with practical assistance
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CONSULTING SERVICES

Expertise on demand – for a safe and compliant future.

Services

Audience

Description

 
Machine safety consultation day on-siteManufacturers and OperatorsOur experts visit your site and provide advice on optimizing the safety of your machines and facilities to ensure safe and reliable production.Learn more
CE conformity assessment according to machinery directivesOperatorsOur check of the CE conformity of your machines provides the certainty that they meet requirements and your production is legally secure.Learn more
Validation of the safety functions according to EN ISO 13849-2Manufacturers and OperatorsOur validation of the safety functions of your machines according to EN ISO 13849-2 ensures that the technical safety measures defined in your safety concept are tested for effectiveness.Learn more
Testing of safety devices and equipment on machineryOperatorsOur inspection of the safety devices on your machines ensures their functionality and compliance with legal requirements.Learn more
Consulting that creates safety – Discover our full range!
View all consulting services

TRAININGS

Strengthen your independence and build long-term expertise.

Course

Description

Certification

 
Certified Electrical Safety EngineerThe 3-day course focuses on the electrical section, providing you with a complete overview of the CE process with a final examination for TÜV certification.✅ TÜV-certifiedLearn more
Refresher Seminar – Certified Safety EngineerOur course offers you the opportunity to renew your certification and be well-prepared for the future.✅ TÜV-certifiedLearn more
Certified Functional Safety Expert (CFSE) for Electrical and Fluid Power SystemsComprehensive training for electrical & fluid safety systems.✅ International certificationLearn more
Validation of safety application software in machineryThis course covers the validation of safety software in mechanical engineering, including challenges in the application of safety controls.✅ Wieland Training certificateLearn more
Training for your expertise – deepen your knowledge now!
View all training courses

DOWNLOADS

PRACTICAL MANUAL 
FOR FUNCTIONAL SAFETY

Experience knowledge at your fingertips. Our functional safety practical handbook offers simple guidance and easy-to-understand examples for designing safety solutions. Experienced practitioners and standards experts provide a comprehensive insight into the most important topics relating to functional safety. Application examples of safety circuits and Sistema calculations help maintain the longevity of your machine’s operating lifecycle. 

Get your DOWNLOAD

CONTACT

Get support for your CE process

Whether you need help with a single step or full end-to-end support – with Wieland at your side, you'll successfully master the entire CE marking process. Contact us for individual consulting!

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YOUR ORIENTATION
IN THE CE PROCESS

You are currently at Step 06: Validation.

This step verifies whether the protective measures meet the safety requirements not just in theory, but also in practice. It completes the review of the safety functions and ensures that your machine meets the highest standards.

01 Research

Identify all applicable standards, directives, and legal requirements for your machine type – the foundation for a legally secure and smooth CE process.

Learn more

02 Risk Assessment

Evaluate all potential hazards throughout the machine’s lifecycle according to EN ISO 12100 and lay the groundwork for a sound safety concept.

Learn more

04 Safety Engineering

Bring your safety concept to life with well-designed technology and develop standards-compliant safety software – for a safe and productive machine.

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03 Safety Concept

Derive specific protective measures based on the risk assessment – compliant with EN ISO 13849-1 and tailored to your operational needs.

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05 Verification

Verify the implementation of protective measures in line with EN ISO 13849-1 – especially with regard to the required performance level.

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07 Documentation

Ensure that all records – from risk assessment to validation – are complete, consistent, and CE-compliant.

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09 Inspection

Conduct regular inspections to ensure the functionality of your safety measures throughout the machine’s entire lifecycle.

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06 Validation

Test directly on the machine whether all technical safety measures function reliably and meet the specified requirements.

Learn more

08 Evaluation & Final Report

Compile and confirm all relevant evidence in a final report – forming the basis for the Declaration of Conformity.

Learn more
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